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Cub-cadet Yanmar 3TNV72 User Manual Page 63
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TROUBLESHOOTING
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PERIODIC MAINTENANCE
5-2
TNV IDI Service Manual
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3. ENGINE
1
INDUSTRIAL
2
TABLE OF
4
CONTENTS
4
TABLE OF CONTENTS
5
WARRANTIES
8
YANMAR LIMITED WARRANTY
10
YANMAR WARRANTIES
11
What Yanmar Will Do:
11
Warranty Limitations:
12
Warranty Modifications:
12
Questions:
12
Retail Purchaser Registration
12
EMISSION SYSTEM WARRANTY
13
WARRANTY - USA ONLY
13
Warranty Coverage:
14
Warranted Parts:
14
Exclusions:
15
Section 3
16
3-2 TNV IDI Service Manual
17
0000001en
18
0000002en
19
0000004en
20
0000011en
20
0000012en
20
0000007en
22
Safety Precautions
28
GENERAL SERVICE
36
INFORMATION
36
GENERAL SERVICE INFORMATION
37
COMPONENT IDENTIFICATION
38
0000585A
39
THE 97/68/EC DIRECTIVE
40
CERTIFIED ENGINES
40
ENGINE FAMILY
40
DIESEL FUEL
44
0000002A
47
0000649A
48
Engine Oil Viscosity
49
Checking Engine Oil
49
Adding Engine Oil
49
SPECIFICATIONS
53
Engine General Specifications
54
ENGINE SERVICE INFORMATION
56
0000023enTNVIDISM
57
ABBREVIATIONS AND SYMBOLS
59
UNIT CONVERSIONS
60
PERIODIC
62
MAINTENANCE
62
PERIODIC MAINTENANCE
63
0000079en
72
Introduction
73
0000060en
76
0000024enTNVIDISM
77
0000025en
84
0000067A
85
A DANGER
86
0000071A
90
0000046en
91
Section 6
100
6-2 TNV IDI Service Manual
101
0000013en
102
0000010en
102
0000014en
102
0000003en
102
0000009en
102
Before You Begin Servicing
103
INTRODUCTION
104
CYLINDER HEAD SPECIFICATIONS
104
Push Rod
105
Valve Spring
105
Rocker Arm and Shaft
106
Camshaft
106
Idler Gear Shaft and Bushing
107
Timing Gear Backlash
107
Crankshaft
107
Crankshaft Reconditioning
108
Thrust Bearing
108
TNV IDI Service Manual
109
Piston Ring
110
Connecting Rod
111
CYLINDER BLOCK SPECIFICATIONS
112
SPECIAL TORQUE CHART
113
SPECIAL SERVICE TOOLS
114
Special Service Tools
115
MEASURING INSTRUMENTS
116
Measuring Instruments
117
CYLINDER HEAD
119
0000080en
120
Cylinder Head
121
Removal of Glow Plugs
121
Removal of Cylinder Head
122
Removal of Valve Guides
123
0000119en
124
0000120en
124
Inspection of Valve Guides
125
Inspection of Cylinder Head
125
Inspection of Valve Springs
127
Reassembly of Cylinder Head
128
IMPORTANT
129
Clearance
133
CYLINDER BLOCK
135
Components
137
Cylinder Block
139
Removal of Oil Pan
139
Removal of Camshaft
140
0000088en
141
Removal of Crankshaft
143
Inspection of Cylinder Block
146
Wrist Pin
147
Inspection of Connecting Rod
148
Inspection of Tappets
149
Reconditioning the Crankshaft
150
Inspection of Camshaft
151
Honing and Boring
152
Reassembly of Crankshaft and
153
Piston Components
153
E106 R
154
80 80
154
Installation of Crankshaft
156
Installation of Pistons
157
Installation of Timing Gears
160
Installation of Oil Pan
161
Final Assembly of Engine
161
FUEL SYSTEM
162
0000146en
167
FUEL SYSTEM SPECIFICATIONS
168
FUEL SYSTEM DIAGRAM
170
FUEL SYSTEM COMPONENTS
171
0000047en
172
Fuel Injection Lines
173
FUEL INJECTION PUMP
174
CHECKING AND ADJUSTING
180
FUEL INJECTION TIMING
180
0000592A
183
FUEL INJECTORS
184
0000172en
185
0000008en
186
Injectors
188
Reassembly of Fuel Injectors
190
COOLING SYSTEM
192
0000016en
194
A WARNING
195
A CAUTION
195
COOLING SYSTEM DIAGRAM
196
ENGINE COOLANT PUMP
197
COMPONENTS
197
ENGINE COOLANT SYSTEM
198
Cleaning and Inspection
199
0000006en
201
LUBRICATION
202
LUBRICATION SYSTEM
203
0000015en
204
0000005en
205
0000030en
205
OIL PUMP SERVICE INFORMATION
206
LUBRICATION SYSTEM DIAGRAM
208
CHECKING ENGINE OIL
209
PRESSURE
209
TROCHOID OIL PUMP
209
Disassembly of Oil Pump
210
Reassembly of Oil Pump
212
STARTER MOTOR
214
0000034en
217
0000054en
217
0000055en
217
0000056en
217
STARTER MOTOR INFORMATION
218
STARTER MOTOR SPECIFICATIONS
219
STARTER MOTOR TROUBLESHOOTING
220
STARTER MOTOR COMPONENTS
221
0000140A
223
0000142A
223
0000144A
224
Reassembly of Starter Motor
230
No-Load Test
232
Installation of Starter Motor
233
ALTERNATOR
234
0000035en
237
ALTERNATOR SPECIFICATIONS
239
DYNAMO SPECIFICATIONS
240
ALTERNATOR TROUBLESHOOTING
241
ALTERNATOR COMPONENTS
242
0000036en
243
0000037en
243
Temperature at 77˚F (25˚C)
244
Reassembly of Alternator
247
Installation of Alternator
249
DYNAMO COMPONENT LOCATION
250
DYNAMO WIRING DIAGRAM
251
OPERATION OF DYNAMO
251
DYNAMO STANDARD OUTPUT
252
Disassembly of Dynamo
254
Reassembly of Dynamo
254
Installation of Dynamo
255
ELECTRIC WIRING
256
0000050en
258
0000051en
258
0000057en
258
0000058en
258
0000059en
258
ELECTRIC WIRE RESISTANCE
259
BATTERY CABLE RESISTANCE
260
TROUBLESHOOTING
264
Standard Compression Pressure
268
QUICK REFERENCE TABLE
269
FOR TROUBLESHOOTING
269
Troubleshooting Charts
270
WIRING DIAGRAM
283
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