Cub Cadet 8454 Service Manual Page 228
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- Table of contents
- TROUBLESHOOTING
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CHAPTER 6 8454
6-34
D569-W02 May-2003
569W645A
569W646A
J. CHECK AND ADJUSTMENT
a. Hydraulic Cylinder Bore
1. Check the cylinder inside surface for scratches or
damage.
2. Using a cylinder gauge, measure cylinder I.D.
3. If the measured exceeds the allowable limits, re-
place the hydraulic cylinder block.
b. Clearance Relationship Between Hydraulic
Arm Shaft and Bush
1. Using a O.D. micrometer, measure the hydraulic
arm O.D.
2. Using a I.D. micrometer, measure the bush I.D. and
then calculate the clearance.
3. If the calculated clearance exceeds the allowable
limits, replace the bush.
Cylinder
I.D. “A”
90.000 ~ 90.050 mm
3.54330 ~ 3.54527 in.
90.150 mm
3.54921 in.
Reference
dimension
Allowable
limit
Hydraulic
arm shaft
O.D.
49.970 ~ 49.940 mm
1.96732 ~ 1.96614 in.
44.975 ~ 44.950 mm
1.77066 ~ 1.76968 in.
Right (B)
Left (A)
Bush I.D.
(After
assembled)
50.075 ~ 50.115 mm
1.97145 ~ 1.97303 in.
45.075 ~ 45.115 mm
1.77460 ~ 1.77618 in.
Right (B1)
Left (A1)
Clearance
between
hydraulic
arm shaft
and limit
bush
0.125 ~ 0.230 mm
0.00492 ~ 0.00906 in.
0.50 mm
0.0197 in.
0.125 ~ 0.220 mm
0.00492 ~ 0.00866 in.
0.50 mm
0.0197 in.
Right
Left
Reference
allowable
Allowable
limit
Reference
dimension
Allowable
limit
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K&T Saw Shop 606-678-9623 or 606-561-4983
- FORM NUMBER 769-00903 1
- CONTENTS 3
- 1. TRACTOR VIEW 11
- 2.1 TIGHTENING TORQUE 12
- GENERAL INFORMATION 13
- 3. SPECIFICATION 14
- 3. SPECIFICATION CON'T 15
- 4. IDENTIFICATION 16
- 5. CAUTION BEFORE REPAIR 17
- 5.6 ELECTRICAL SYSTEM 18
- 5.5 ASBESTOS PARTS 18
- 6. REGULAR CHECK LIST 20
- CHAPTER 2 23
- 1. GENERAL 25
- 1.3 PERFORMANCE CURVE 27
- Sample/td Spec 28
- 2. STRUCTURE AND FUNCTION 29
- 569W211A 30
- 569W210A 30
- 569W209A 30
- F. CAMSHAFT 31
- G. FUEL CAMSHAFT 31
- H. ROCKER ARM ASSEMBLY 31
- CHAPTER 2 8454 32
- 2.2 LUBRICATING SYSTEM 33
- 2.3 COOLING SYSTEM 35
- 2.4 FUEL SYSTEM 37
- 569W231A 39
- 569W232A 39
- E. FUEL INJECTION NOZZLE 41
- 569W239A 43
- 569W240A 43
- 2.5 INTAKE AND EXHAUST SYSTEM 44
- D. TURBOCHARGER (8454) 45
- 3.1 TROUBLESHOOTING 46
- 3.2 SERVICING SPECIFICATIONS 49
- I. Timing Gear 51
- C. COOLING SYSTEM 53
- D. FUEL SYSTEM 53
- A. ENGINE DISASSEMBLED VIEW 55
- 1) Fan belt 57
- 1) Engine body 57
- 2) Solenoid 58
- 1) Compression pressure 59
- 3) Rocker arm assembly 61
- 4) Cylinder head 62
- 5) Valve 62
- 1) Injection pump 63
- 7) Idle gear and crank gear 65
- 569W283A 69
- 569W282A 69
- 569W281A 69
- 12 13111078210 65439 71
- 569W295A 73
- 569W294A 73
- 569W293A 73
- 569W2A1A 75
- 569W2A0A 75
- 569W299A 75
- 569W2A6A 77
- 569W2A5A 77
- 569W2B1A 79
- 569W2B0A 79
- 569W2A9A 79
- 569W2B3A 81
- 569W2B4A 81
- 569W2B6A 82
- 569W2B5A 82
- 569W2B7A 83
- 569W2B8A 83
- 569W2B9A 83
- 569W2C3A 85
- 569W2C4A 85
- 569W2C5A 85
- 569W2C7A 87
- 569W2C8A 87
- 2) Injection nozzle 89
- Nozzle Holder 89
- CHAPTER 3 91
- SPECIAL TOOLS 94
- 3. STRUCTURE AND OPERATION 95
- 3.3 OPERATION 96
- CHAPTER 3 8454 98
- 4.2 SEPARATING ENGINE AND 99
- CLUTCH HOUSING CASE 99
- ASSEMBLY 100
- 5. ADJUSTMENT OF PEDAL 101
- 6. INSPECTION AND REPAIR 102
- 569W318A 103
- 6.6 CLEARANCE BETWEEN CLUTCH 104
- PEDAL SHAFT AND CLUTCH 104
- PEDAL BUSHING 104
- TRANSMISSION SYSTEM 105
- 1. TROUBLESHOOTING 107
- CHAPTER 4 8454 108
- 2. SPECIFICATIONS 110
- 3. STRUCTURE 111
- 3.2 STRUCTURE 112
- 3.3 POWER TRAIN 113
- CHAPTER 4 8454 114
- 3.4 OPERATION 118
- First Stage 119
- Final Stage 120
- 569W418A 122
- 569W417A 122
- Inertial Brake 124
- ASSEMBLING TRANSMISSION 126
- Preparation 1 127
- Preparation 2 127
- Preparation 129
- Shift Levers 131
- Hydraulic Pipes 131
- 5.1 STANDARD TABLE FOR REPAIR 132
- 5.2 TO DISASSEMBLING AND TO 132
- ASSEMBLE 132
- Clutch Ass’y 147
- Clutch Disc, Steel Plate Wear 152
- Thickness of Seal Ring 153
- PTO Clutch Pack 153
- <Rear Axle Section> 154
- 6. DIFFERENTIAL GEAR 159
- 6.2 OPERATION 160
- Differential Gear 161
- Differential Lock 162
- Adjustment of BacKlash 164
- Confirmation of Reaching Up 165
- Side Gear 169
- • Differential Gear Assembly 169
- • Spiral Bevel Gear 170
- • Checking Bearing 171
- • Differential Side Gear 171
- Hub and Spline 172
- FRONT AXLE 175
- 3.2 FRONT WHEEL ALIGNMENT 181
- 3.3 TOE IN ADJUSTMENT 182
- 3.4 DIRECTION CONTROL ANGLE 182
- FOR THE FRONT WHEEL 182
- REAR DIRECTIONS 183
- 4.1 SEPARATING FRONT AXLE 184
- IMPORTANT: 184
- CHAPTER 5 8454 186
- 5.3 BEVEL GEAR CASE AND FRONT 188
- AXLE SUPPORT 188
- 5.4 FRONT AXLE SUPPORT AND 189
- DIFFERENTIAL GEAR CASE 189
- 5.5 FRONT DIFFERENTIAL GEAR 190
- Adjustment of Backlash 192
- 5.6 FRONT BRACKET 193
- 5.7 REAR BRACKET 194
- HYDRAULIC SYSTEM 195
- CHAPTER 6 8454 198
- 1.1 TROUBLESHOOTING 199
- 1.2 SPECIFICATIONS 200
- 1.3 STRUCTURE AND OPERATION 203
- Hydraulic Oil Flow 204
- Drawbar Pull 214
- (Fig. 569W616A,569W617A) 214
- 1.4 PREPARATION STAGE FOR 219
- DISASSEMBLING AND 219
- ASSEMBLING 219
- 1.5 DISASSEMBLING AND 221
- Arm Shaft and Bush 228
- Dimension 229
- Draft Control Lever 230
- 2. PTO CLUTCH VALVE SYSTEM 232
- 2.2 STRUCTURE AND OPERATION 233
- 2.4 TO CHECK AND TO REPAIR 240
- 3. POWER STEERING SYSTEM 241
- 3.2 INTRODUCTION 242
- Oil Flow 243
- 3.3 STRUCTURE AND OPERATION 244
- Right Turn 247
- Neutral Position 247
- IMPORTANT 249
- 569W687A 256
- 569W688A 256
- 4. HYDRAULIC PUMP 260
- 4.3 STRUCTURE AND OPERATION 261
- 5. HYDRAULIC FILTER 265
- AND TROUBLE SHOOTING 267
- 6.2 STEERING DEVICE 269
- 6.3 PTO SYSTEM 271
- CHAPTER 7 281
- 3. TIGHTENING TORQUE 284
- 4. STRUCTURE AND OPERATION 285
- CHAPTER 7 8454 286
- 4.2 OPERATION 287
- 5.1 DRAINING THE TRANSMISSION 288
- 5.2 SEPARATING PANEL FRAME 289
- Rear Axle Case 294
- Figure Above 295
- Brake Case 295
- Brake Pedal Free Play 296
- 7. SERVICING 297
- Brake Disc Wear 298
- Brake Dise Wear 298
- ELECTRIC SYSTEM 299
- 1. ELECTRONIC INSTRUMENTATION 301
- CHAPTER 8 8454 302
- ELECTRICAL SYSTEM 303
- 2. TROUBLE SHOOTING 304
- 3. SERVICING SPECIFICATIONS 306
- 4. MECHANISM 307
- 4.2 CHARGING SYSTEM 310
- 4.3 PREHEATING SYSTEM 312
- 4.4 FUSE 313
- 4.5 GAUGE AND SENSORS 314
- CABIN SYSTEM 315
- 1. DISASSEMBLY AND ASSEMBLY 317
- CHAPTER 9 8454 318
- Precautions When Assembling 322
- 3. AIRCONDITIONER 323
- 3.2 TROUBLE SHOOTING 327
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