Cub-cadet 2000 Series User Manual

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Professional Shop Manual
2000 Series Tractors
(2011 Model year and Newer)
MTD Products Inc. - Product Training and Education Department
NOTE: These materials are for use by trained technicians who are experienced in the service and repair of outdoor power
equipment of the kind described in this publication, and are not intended for use by untrained or inexperienced individuals.
These materials are intended to provide supplemental information to assist the trained technician. Untrained or inexperi-
enced individuals should seek the assistance of an experienced and trained professional. Read, understand, and follow all
instructions and use common sense when working on power equipment. This includes the contents of the product’s Oper-
ators Manual, supplied with the equipment. No liability can be accepted for any inaccuracies or omission in this publication,
although care has been taken to make it as complete and accurate as possible at the time of publication. However, due to
the variety of outdoor power equipment and continuing product changes that occur over time, updates will be made to these
instructions from time to time. Therefore, it may be necessary to obtain the latest materials before servicing or repairing a
product. The company reserves the right to make changes at any time to this publication without prior notice and without
incurring an obligation to make such changes to previously published versions. Instructions, photographs and illustrations
used in this publication are for reference use only and may not depict actual model and component parts.
© Copyright 2011 MTD Products Inc. All Rights Reserved
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Summary of Contents

Page 1 - 2000 Series Tractors

Professional Shop Manual2000 Series Tractors (2011 Model year and Newer)MTD Products Inc. - Product Training and Education DepartmentNOTE: These mater

Page 2

2000 Series Tractors4Model and Serial Numbers The model and serial number tag can be found under the seat. See Figure 1.3.The serial number is loc

Page 3 - Table of Contents

2000 Series Tractors94Key switchThe Key Switch is similar to those used in a variety of MTD applications since 1999. The difference, in this case, is

Page 4

Electrical System95• Symptom: Crank, spark, but no fuel: First check the fuel tank to verify that there is fuel in it. If there is fuel in the fuel t

Page 5

2000 Series Tractors96RMC ModuleThe RMC Module is in the same housing as the key switch and is not available separately. For the purpose of diagnosis,

Page 6

Electrical System97To identify a faulty RMC module: If the RMC module does not function as described, the RMC plug test should be the first step

Page 7 - CHAPTER 1: INTRODUCTION

2000 Series Tractors98Red wire with black trace• Behavior: There is a red wire with black trace between yellow wire with a black trace and the green w

Page 8 - ! WARNING! WARNING

Electrical System99PTO SwitchUnderstanding the PTO switch1. A-COM is in the starter inhibit circuit. It is a normally closed (NC) set of contacts

Page 9 - Introduction

2000 Series Tractors100Reverse Safety SwitchThe Reverse Safety Switch is a simple metal tang switch mounted on a bell crank of the drive pedal shaft.

Page 10

Electrical System101Seat circuit (GTX2154LE) Most seat switches that MTD use are NC switches. This means that when the operator leaves the seat,

Page 11 - Engine Related Parts

2000 Series Tractors102Starter solenoid On Kohler Command engines, the starter solenoid is part of the starter. See Figure 7.13.• When the proper

Page 12

Electrical System103Start CircuitTurning the key to the START position:• spins the starter motor• enables the ignition• energizes the afterfire solen

Page 13

Engine Related Parts5This chapter covers the engine accessories that are manufactured by Cub Cadet. IMPORTANT: The engine is manufactured by Kohler. R

Page 14

2000 Series Tractors104 Once the starter motor spins, we still need spark and fuel to make the engine run. Looking at the circuits that do that:1.

Page 15

Electrical System1053. The A1 terminal on the key switch sends power to:• the afterfire solenoid• the windings of the PTO relay• the PTO switch C

Page 16

2000 Series Tractors106Run Circuit With the key switch in the RUN position, the A1 termi-nal sends power to: • the afterfire solenoid• t

Page 17

Electrical System107Run Circuit / Reverse Caution mode1. With the key in Reverse Caution mode, A1 gets power from the B terminal, just like the n

Page 18

2000 Series Tractors108Engine shut-down circuits Engine shutdown circuits stop the engine by disabling the ignition and removes power from the aft

Page 19

Electrical System109Charging circuitHow it works1. When the engine is running, magnets attached to the underside of the flywheel induce A.C. (Alt

Page 20

2000 Series Tractors1105. From the harness connector: See Figure 7.26.5a. The red/white trace wire leads to the 20A fuse.5b. From the fuse, the wire c

Page 21

Electrical System1115. Stator check: See Figure 7.28.5a. Key OFF, unplug the stator from the regulate/rectifier.5b. Check resistance through the stat

Page 22

2000 Series Tractors1126. Regulator/rectifier check: See Figure 7.30.6a. Check the ground.• With the engine running and the stator leads re-connected

Page 23 - CHAPTER 3: BRAKES

Electrical System1137. If the regulator/rectifier fails any one of these tests, replace it with a new one. 8. Check the D.C. amperage output of the r

Page 24

2000 Series Tractors6Fuel tank removal/replacementRemove/replace the fuel tank by following these steps:1. Safely drain the gasoline from the fuel tan

Page 25

2000 Series Tractors114PTO CircuitBasic Operation: See Figure 7.33.1. With the key switch in any position other than OFF, the A1 terminal supplies pow

Page 26

Electrical System1152. The seat switch contains two sets of contacts. The set with the yellow wire leads to ground when the contacts of the seat swit

Page 27

2000 Series Tractors116Reverse Mower Control (RMC) circuit operationHistorically, Cub Cadet residential mowers have not been able to mow in reverse. T

Page 28

Electrical System117 When the RMC module is armed and activated, it effec-tively disconnects the reverse switch from the circuit. See Figure 7.38

Page 29

2000 Series Tractors118Deck lift circuitBasic Operation: See Figure 7.39.1. Battery power goes through the top 30A fuse in the fuse box. It then flows

Page 30

Electrical System119Electrical diagnosisNOTE: Electrical diagnostic procedures and tools are the same for all Cub Cadet and MTD mowers. This sec-tion

Page 31 - CHAPTER 4: BODY

2000 Series Tractors120• Low Voltage: Many electronic devices simply stop working if system voltage falls below a given threshold. If a 12 volt system

Page 32

Electrical System121Ohm’s LawOhm’s Law relates voltage, amperage, and resistance. It states that voltage is the product of resistance times current.•

Page 33

2000 Series Tractors122Kirchhoff’s voltage lawKirchhoff’s voltage law deals with voltage drops. A voltage drop is the amount of voltage used up or “dr

Page 34

Electrical System123Types of circuitsThere are three ways a circuit can be wired:•Series• Parallel• Series/parallelSeries Series circuits are wir

Page 35

Engine Related Parts7NOTE: On the GTX2154LE:• Remove the four screws, indicated by the arrows in Figure 2.5, that hold the seat frame to the fender us

Page 36

2000 Series Tractors124Series/parallel Series/parallel circuits have some sections wired in series and some in parallel. See Figure 7.45.What can

Page 37

Electrical System125The ToolsEquipment needed to diagnose an electrical system:• DMM (Digital Multi-Meter)• Wiring schematic or diagramEquipment that

Page 38

2000 Series Tractors126Digital Multi-meter A DMM is the most useful tool to troubleshoot any electrical system. There is an amazing variety of DMM

Page 39

Electrical System127Wiring diagram or schematic A wiring or a schematic diagram, and the ability to read it are very important in troubleshooting a c

Page 40

2000 Series Tractors128Ammeters and specialized charging system testers Inductive ammeters or “amp clamps” are available in many forms. Some are a

Page 41

Electrical System129BatteriesA fully charged battery that is in good condition is an important factor when trying to diagnose other parts of an elect

Page 42

2000 Series Tractors130Checking battery conditionThere are three things to do when testing a battery:• Visual inspection• Electrolyte test• Operationa

Page 43

Electrical System131Battery TestersThere are four major ways to check a battery:• Electrolyte test using a specific gravity tester (hydrometer) to co

Page 44

2000 Series Tractors132Fixed load testers Fixed load testers (sometimes called toasters) are inexpensive load testers found at any auto parts stor

Page 45 - CHAPTER 5: DRIVE SYSTEM

Electrical System133Battery discharge test Occasionally a battery will discharge while sitting unused. To test for a battery that is “leaking” vo

Page 46

2000 Series Tractors89. Unthread the fuel cap.10. Pull the fuel cap tether retainer out of the fuel tank using a long pair of pliers. See Figure 2.8.N

Page 47

2000 Series Tractors134Electrical Troubleshooting1. The first step in troubleshooting is to always verify the complaint. Defining and verifying the pr

Page 48

Electrical System1356. Starting with a fully charged battery and battery cable connections that are clean and tight, measure the battery voltage. See

Page 49

2000 Series Tractors136Voltage Drop TestTo review:• Ohm’s law states that it takes voltage to push current through a resistance.• Kirchhoff’s voltage

Page 50

Electrical System137 A similar ground-side test on a mower with a slow-cranking starter motor can be conducted between the engine block and the n

Page 51

2000 Series Tractors1386. Voltage drop on a good circuit should be less than 0.1 volts. A voltage drop reading on the meter of greater than 0.2 volts

Page 52

Electrical System139Testing switches• Refer to the “COMPONENTS” section of this chapter that describes the function of the individual switches to be

Page 53

2000 Series Tractors140Diodes• What is a diode? A diode acts like a one way valve, allowing current to flow in only one direc-tion. See Figure 7.61.•

Page 54

Electrical System1415. There should be continuity. See Figure 7.63.6. Switch the leads and repeat the test.7. The meter should indicate no continuity

Page 55

2000 Series Tractors142Relay Most of the relays used by MTD or Cub Cadet have five pins. See Figure 7.65.• Windings: Terminals 1 & 2 are the o

Page 56

Electrical System143Schematics!!!!!$(PSW\+ROH)RU'HFN/LIW5HOD\V(36&211(&725'(&./,)7&211(&725725-051

Page 57

Engine Related Parts914. Re-install the fuel cap.15. Disconnect the vent hose from the roll over valve. See Figure 2.11.16. Roll the fuel tank towards

Page 58

2000 Series Tractors144!!!!!$(PSW\+ROH)RU'HFN/LIW5HOD\V(36&211(&725'(&./,)7&211(&725725-05229 GTX21

Page 59

Electrical System145725-05190 Deck Lift Harness

Page 60

2000 Series Tractors146

Page 61

Decks and Lift Systems147Cutting decks2000 series tractors (2011 and newer) are sold without a mowing deck. There are a variety of decks available as

Page 62

2000 Series Tractors1487. Carefully route the PTO belt so that it clears the deck.8. Pull the deck support pin outward to release the deck from the li

Page 63

Decks and Lift Systems149Cleaning the deckCleaning debris off of the deck should be done every time the mower is used. It is routine maintenance that

Page 64

2000 Series Tractors150BladesThe condition of the blades will greatly effect the quality of the cut. The blades should be sharpened and bal-anced afte

Page 65

Decks and Lift Systems1514. Remove the blade.NOTE: The blade spacer and a bearing protector will come off with the blade. The bearing protector and th

Page 66

2000 Series Tractors152PTO beltSome cutting deck designs use a single belt to transfer power from the engine crankshaft directly to the blade spindles

Page 67

Decks and Lift Systems153To replace the PTO belt:1. Insert a 1/2” drive breaker bar into the square hole in the deck idler bracket on the left sid

Page 68 - ® Ultra Black or similar

2000 Series Tractors10Throttle cable adjustmentIf the engine does not achieve its high (no load) speed when the throttle is moved to the full throttle

Page 69

2000 Series Tractors154Deck BeltNOTE: The procedure to replace the deck belt is basically the same for all five options available for the 2000 series.

Page 70

Decks and Lift Systems155Deck Belt Routings42” staggered deck48” Fabricated deck

Page 71

2000 Series Tractors15650” Stamped deck54” Stamped deck

Page 72

Decks and Lift Systems15754” Fabricated deck

Page 73 - CHAPTER 6A: MANUAL STEERING

2000 Series Tractors158Spindle pulleys and spindle shaftsTo replace a pulley or spindle shaft:1. Remove the deck as described at the beginning of this

Page 74

Decks and Lift Systems159Spindle removal/installationTo remove/rebuild a spindle:NOTE: If a spindle has failed prematurely, find and correct the cause

Page 75 - Manual Steering

2000 Series Tractors160Spindle overhaulTo rebuild a spindle:1. Remove the spindle by following the procedures described in the spindle removal section

Page 76

Decks and Lift Systems1616. Remove the lower bearing seal. See Figure 8.19.7. Remove the lower bearing.NOTE: The grease fitting in the spindle housing

Page 77

2000 Series Tractors162Leveling the deck For the best quality cut, the deck must be level side to side and the front of the deck should be 1/4” -

Page 78

Decks and Lift Systems1634. Loosen, but do NOT remove, the hex bolt on the left deck hanger link. See Figure 8.23.5. To level the deck, turn the adjus

Page 79

Engine Related Parts11Choke and Throttle levers and cablesTo remove/replace levers and cables:NOTE: The choke and throttle cables must be removed with

Page 80

2000 Series Tractors164Deck Gauge Wheel AdjustmentThe cutting decks are of a “floating” design. This means that they are suspended above the ground. T

Page 81

Decks and Lift Systems165Deck lift shaft bushings The lift shaft bushings on the 2000 series tractor can be replaced without removing the lift sha

Page 82

2000 Series Tractors166Deck lift shaft assembly (manual)To remove/replace the lift shaft: 1. Remove the deck by following the steps described at the b

Page 83

Decks and Lift Systems1679. Remove the two screws that hold the lift shaft retain-ing bracket, on each side of the frame, using a 3/8” wrench. See Fig

Page 84

2000 Series Tractors16814. Slide the lift shaft out of the notches in the frame. 15. Disconnect the helper spring link from the lift shaft

Page 85

Decks and Lift Systems169Deck lift shaft assembly (electric)To remove/replace the lift shaft: 1. Remove the deck by following the steps described

Page 86

2000 Series Tractors1707. Disconnect the deck lift actuator:7a. Remove the inboard E-ring from the pin that connects the lift actuator to the lift sha

Page 87 - Electronic Power Steering

Decks and Lift Systems17112. Remove the four bolts that connect the drive shaft to the hydro pump. See Figure 8.33.13. Carefully lift up on the drive

Page 88

2000 Series Tractors172Deck lift actuator (electric lift)To remove/replace the lift shaft: 1. Remove the deck by following the steps described at the

Page 89

Decks and Lift Systems1738. Disconnect the deck lift actuator from the deck lift shaft:8a. Remove the inboard E-ring from the pin that connects the li

Page 90

2000 Series Tractors126. On the side of the lever assembly that has the slot, lift the shaft that the levers pivot on enough to slide the spring off.

Page 91

2000 Series Tractors174Electric PTO clutchTo remove/replace the PTO clutch:1. Remove the hood by following the procedures described in Chapter 4: Body

Page 92

Decks and Lift Systems1754. Remove the PTO clutch bolt using an impact wrench with a 5/8” socket. See Figure 8.53.5. Install the PTO clutch by followi

Page 93

2000 Series Tractors176Evaluating the PTO clutchTo evaluate a PTO clutch:NOTE: most of the evaluation can be preformed while the clutch is still mount

Page 94

Decks and Lift Systems1774. Measure the PTO clutch’s current draw4a. Set the DMM to check amps using the 10 amp scale.4b. Connect one meter lead wire

Page 95

2000 Series Tractors178

Page 96

Maintanence Intervals179LubricationTo help keep the 2000 series in proper running order, Cub Cadet recommends the following lubrication intervals be u

Page 97

2000 Series Tractors180The spark plugsThe spark plugs should be checked, cleaned and re-gapped every 200 hours of use. The plugs should be replaced wh

Page 98

Maintanence Intervals181Air filter and pre-cleaner The Kohler engines used by Cub Cadet are equipped with a foam pre-cleaner and a pleated paper

Page 99 - CHAPTER 7: ELECTRICAL SYSTEM

2000 Series Tractors182To service the air filter:1. Open the hood of the tractor.2. Remove the air filter cover by loosening the cover retaining wing

Page 100 - .H\VZLWFKVFKHPDWLF

Maintanence Intervals183Oil changeThe oil change interval is every 100 hrs.To change the oil:1. Open the hood.2. Clean around the fill plug.3. Re

Page 101 - Electrical System

Engine Related Parts13Engine removal/installationIt may be necessary to remove the engine to perform engine repairs such as replacing the ignition coi

Page 102

2000 Series Tractors184Oil filterThe oil filter should be change at every other oil change or 200 hours.To replace the oil filter:1. Drain the oil by

Page 103

Maintanence Intervals185Servicing the fuel systemInspect the fuel system every time the mower is operated. If dirty fuel is found in the fuel tank or

Page 104

2000 Series Tractors1865. Clamp off the fuel lines.IMPORTANT: Take care that the fuel lines are not damaged when clamping them off. Never insert a scr

Page 106

MTD Products Inc - Product Training and Education DepartmentFORM NUMBER - 769-0718210/2011

Page 108

2000 Series Tractors1410. Remove the dash by following the procedures described in Chapter 4: Body.11. Disconnect the drive shaft from the engine by r

Page 109

Engine Related Parts15NOTE: If the front drive shaft coupling comes apart:• Remove the engine.• Insert the rollers in between the drive shaft end and

Page 110

2000 Series Tractors168. Install the engine mounting nuts and bolts.9. Remove the engine lift chain.10. Install the dash by following the steps descri

Page 111

Brakes17Brake adjustment The transmission on the 2000 series tractor is driven by a Hydro-Gear BDU-10L pump. The pump will provide the braking action

Page 112

2000 Series Tractors18• The rod that connects the clutch/brake latch plate to the heavy brake actuator spring should not droop. See Figure 3.3.• Check

Page 113

Brakes19Brake puck/rotor replacement On transmission used on the 2000 series tractor, the brake pucks are wearing parts that will need to be serviced

Page 114

2000 Series Tractors206. With the caliper on a work bench, remove the brake puck, backing plate and the two brake pins. See Figure 3.7.7. Insp

Page 115

Brakes21Brake shaft assemblyTo remove/replace the brake shaft:1. Remove the cutting deck by following the procedures described in Chapter 8: Cutti

Page 116

2000 Series Tractors228. Slide the brake pedal shaft to the left enough for it to clear the frame on the right side.9. Lower the shaft enough to gain

Page 117

Brakes23Brake rod adjustmentNOTE: The brake rod should not come out of adjustment on its own. If the brake rod does need to be adjusted, check for a b

Page 118

IChapter 1: IntroductionProfessional shop manual intent ...1Fasteners ...

Page 119

2000 Series Tractors248. Loosen the jam nut. See Figure 3.17.9. Tighten or loosen the ferrule as needed so that it aligns with the hole in the bell cr

Page 120

Body25What is covered by this chapter The intent of this chapter is to describe the removal and disassembly of the major body panels on the tracto

Page 121

2000 Series Tractors264. The hood hinges on a pair of shoulder bolts that fit into slots in the hood bracket. 5. The hinge travel is limited by a tab

Page 122

Body27Hood components: Headlight removal1. With the spade terminals disconnected, rotate the lamp holder (socket) to release it from the grille as

Page 123

2000 Series Tractors28Hood components: grille removal1. Remove the hood assembly from the tractor, and place it on a stable work surface.2. Disconnect

Page 124 - KDUQHVVFRQQHFWLRQ

Body296. Remove the two screws that hold the pivot bracket and grille to the hood assembly using a 3/8” wrench. See Figure 4.10.7. Unlatch the tabs, w

Page 125

2000 Series Tractors30Hood components: pivot bracket removal1. Remove the hood assembly from the tractor, and place it on a stable work surface.2. Rem

Page 126

Body31Fender and running board On the Cub Cadet 2000 series tractor, the fender and the running board are two pieces. It may be necessary to remove th

Page 127

2000 Series Tractors32NOTE: On the GTX2154LE:• Remove the four screws, indicated by the arrows in Figure 4.17, that hold the seat frame to the fender

Page 128

Body337. Unthread the fuel cap.8. Pull the fuel cap tether retainer out of the fuel tank using a long pair of pliers. See Figure 4.20.NOTE: The fuel c

Page 129

IIChapter 6A: Manual SteeringSteering alignment ...67Front wh

Page 130

2000 Series Tractors3412. Gently pry up the rubber foot pad on one side of the tractor enough to gain access to the screw under it. See Figure 4.23.13

Page 131

Body35Dash PanelThe dash panel may be removed to provide access to the tilt steering column, power steering, or to replace the dash or dash support br

Page 132

2000 Series Tractors367. Disconnect the PTO switch. See Figure 4.29.8. Disconnect the hour meter.9. Remove the two screws, indicated by the arrows in

Page 133

Body3711. Remove the two screws, indicated by the arrows in Figure 4.32, from the bottom of the operators side of the dash using a 3/8” wrench.12. Rem

Page 134

2000 Series Tractors38

Page 135

Drive39Transmission fluid filterThe oil filter should be changed every 100 hours.NOTE: The filter can be changed without draining all of the transmiss

Page 136 - ! CAUTION! CAUTION

2000 Series Tractors40Transmission fluid changeNOTE: The transmission is filled with a high quality, specially blended oil. It only needs to be change

Page 137

Drive41Drive shaftTo remove/replace the drive shaft: 1. Remove the deck as described in chapter 8: Cutting Decks and Lift Systems.2. Remove th

Page 138

2000 Series Tractors42Hydro neutral control adjustmentNOTE: Neutral control rarely goes out of adjustment on its own. If it needs adjustment, check fo

Page 139

Drive434. Start the engine and advance throttle to maximum RPM.5. Release the parking brake.6. Watch both rear tires for movement.

Page 140

IIIParallel ...123Series/parallel ...

Page 141

2000 Series Tractors44Transmission removal/replacementTo remove/replace the transmission:1. Remove the deck as described in Chapter 8 Cutting Decks an

Page 142

Drive455e. Disconnect the brake rod from the brake pedal shaft by removing and discarding the cotter pin. See Figure 5.14.5f. Pull back on the brake r

Page 143

2000 Series Tractors467. Remove the by-pass rod:7a. Remove the bow tie clip. See Figure 5.17.7b. Slide the by-pass rod out the rear of the trac-tor.8.

Page 144

Drive4711. Support the transmission with a transmission jack to prevent it from falling while the mounting bolts are removed.12. Remove the four bolts

Page 145

2000 Series Tractors48Forward drive pedal shaftTo remove/replace the forward drive pedal shaft:1. Remove the deck as described in Chapter 8: Decks and

Page 146

Drive497. While holding the drive control rod up and out of the way, slide the drive pedal shaft towards the left enough for the bell crank to clear t

Page 147

2000 Series Tractors50Reverse drive pedal shaftTo remove/replace the reverse pedal shaft:1. Remove the deck as described in Chapter 8 Cutting Decks an

Page 148

Drive516. Remove the E-ring and washer from the reverse pedal shaft. See Figure 5.28.7. Slide the reverse pedal towards the right while sliding the fo

Page 149

2000 Series Tractors52Transmission DisassemblyNOTE: The transmission used on 2000 series trac-tors is driven by a Hydro-Gear BDU-10L-225 pump. The ser

Page 150

Drive535. Inspect the o-rings at the end of the hydraulic pick up tube. See Figure 5.34.NOTE: Two O-rings normally seal the lower end of the pick up t

Page 151

IVChapter 9: Maintenance intervalsLubrication ...179

Page 152

2000 Series Tractors549. Remove and discard the output shaft seal from the right transmission case using a flat blade screw-driver.10. Remove the four

Page 153

Drive5513. Inspect the return to neutral bracket assembly. If the return to neutral bracket shows sign of wear or dam-age, it must be replaced. See Fi

Page 154

2000 Series Tractors5618. Remove the fourteen screws securing the left trans-mission housing to the right transmission housing using a 1/2” wrench. Se

Page 155 - Decks and Lift Systems

Drive5724. Grasp the differential assembly and the output shaft. See Figure 5.46.25. Slowly pull the differential assembly and the output shaft out o

Page 156

2000 Series Tractors5829. Remove the spacers from the differential axles. See Figure 5.49.NOTE: The short spacer goes on the axle towards the right

Page 157

Drive5934. Lift the left axle, differential housing, 14T miter gear assembly off of the ring gear.35. Separate the miter gear from the axle shaft by r

Page 158

2000 Series Tractors6040. Remove the oil filter from the right transmission housing using an oil filter wrench. See Figure 5.55.Figure 5.55Oil filter

Page 159

Drive61Transmission Assembly1. Remove any excess sealant from the transmission housings mating faces.2. Clean the mating faces of the transmission

Page 160

2000 Series Tractors6220. Place a 3/16” bead of Loctite® Ultra Black or similar sealant around the perimeter of the right housing mating face. See Fi

Page 161

Drive6333. Secure the brake assembly to the right transmission housing with the hex cap screws using a 3/8” wrench.NOTE: Tighten the brake assembly he

Page 162

Introduction1Professional Shop Manual intentThis Manual is intended to provide service dealers with an introduction to the electrical and mechanical a

Page 163

2000 Series Tractors64Symptom Root problem Mechanical cause Recommended actionComplete loss of driveLoss of control input Inoperative pedal linkage or

Page 164

Drive65Loss of drive in Reverse onlyLoss of hydraulic pressure in forward circuitCompletely inoperative charge relief valveRemove and inspect charge c

Page 165

2000 Series Tractors66Sluggish operation, hydraulic noiseDragging brake Brake caliper not releasing Check the brake pedal and link-age to the brake ca

Page 166

Manual Steering67Steering alignmentNOTE: Before performing a front end alignment, check for wear or damage that might cause the misalignment of the fr

Page 167

2000 Series Tractors687. The measurement taken in front of the axle (B) should be between 1/16” and 1/4” less than the measurement taken behind the ax

Page 168

Manual Steering69Front wheels Remove/ replace the front wheels:1 Lift and safely support the front end of the tractor.2. Gently pry off the hub cap. S

Page 169

2000 Series Tractors70Front wheel bearingsTo replace the front wheel ball bearings:1. Lift and safely support the front end of the tractor.2. Remove t

Page 170

Manual Steering71AxlesNOTE: The axles used on the left side and right side are the same part number.1 Lift and safely support the front of the tractor

Page 171

2000 Series Tractors72Steering sector gear and steering pinion gear If you are replacing the steering sector gear or steering pinion gear, chec

Page 172

Manual Steering738. Disconnect the drag links from the forward most holes in the sector gear using a 1/2” wrench and a 9/16” wrench. See Figure 6A.12.

Page 173

2000 Series Tractors2• Be prepared in case of emergency: Keep a fire extinguisher nearby Keep a first aid kit nearby

Page 174

2000 Series Tractors74Steering shaftTo remove the steering shaft or to replace the hex bushing:1. Remove the cutting deck by following the steps descr

Page 175

Manual Steering75NOTE: On tractors with power steering:• Loosen the lower nut and bolt of the steering shaft coupler using a pair of 1/2” wrenches.• R

Page 176

2000 Series Tractors769. While holding the tilt steering bracket shoulder bolts with a 3/4” wrench, remove the lock nuts using a 9/16” wrench. See Fig

Page 177

Manual Steering7710. Slide the tilt bracket up and towards the rear of the tractor enough that it clears the dash support tower.11. Slide the tilt dam

Page 178

2000 Series Tractors78Pivot bar 1. Remove the deck and PTO belt by following the pro-cedures described in Chapter 8: Decks and Lift Sys-tems.2. Lift a

Page 179

Manual Steering79Steering housingTo remove/replace the steering housing:1 Remove the deck by following the procedures described in Chapter 8: Decks an

Page 180

2000 Series Tractors80Greasing the steering housingThe steering housing should be greased every 25 hours. To grease the steering housing:1. Lift and s

Page 181

Electronic Power Steering81NOTE: The basic steering system, such as the tie rod ends, drag links axles, etc., are covered in Chapter 6A: Steering.In 2

Page 182

2000 Series Tractors82EPS motor & gearboxThe steering input passes through the torsion coupling and module into the gearbox. The gearbox then pass

Page 183

Electronic Power Steering83Troubleshooting the EPS The first step in troubleshooting the EPS system is to understand how it works. See Figure 6B.4

Page 184

Introduction3AssemblyTorque specifications may be noted in the part of the text that covers assembly, they may also be summarized in tables along with

Page 185

2000 Series Tractors847. Locate, but do not disconnect the EPS harness con-nector behind the battery. See Figure 6B.6.8. Check for battery voltage at

Page 186

Electronic Power Steering859f. Without sitting on the tractor, turn the steering wheel a quarter turn back and forth. Watching the voltage reading on

Page 187 - Maintanence Intervals

2000 Series Tractors86EPS motorTo remove/replace the EPS motor and test it:NOTE: The EPS system comes with a 4 year war-ranty. DO NOT remove the EPS m

Page 188

Electronic Power Steering878. Inspect the EPS motor gasket. If it is damaged, replace it.NOTE: Do not use a gasket sealant/adhesive on the EPS motor g

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2000 Series Tractors88EPS removal/replacement1. Open the hood.2. Remove the battery: See Figure 6B.14.2a. Disconnect the negative battery lead.2b. Dis

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Electronic Power Steering896. Remove the EPS support bracket:6a. Remove the two screws and washers that hold the support bracket to the EPS using a 1/

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2000 Series Tractors9012. Remove the cotter pin that secures the cruise con-trol rod to the latch. See Figure 6B.20.NOTE: There is a spring attached t

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Electronic Power Steering9116. Loosen the top nut and bolt of the steering shaft cou-pler using a pair of 1/2” wrenches.17. Remove the lower nut and b

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2000 Series Tractors92NOTE: Lift the EPS out of the tractor.NOTE: The EPS output shaft will pass through a spacer, washer and the steering housing.

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Electrical System93Introduction This chapter is divided into four sections:• Section 1: About this chapter and precautions• Section 2: Components

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