Cub Cadet Domestic Series 7000 Service Manual

Service ManualDomestic Series 7000 Compact TractorMTD Products Inc. - Product Training and Education DepartmentFORM NUMBER - 769-0163412/2004NOTE: The

Domestic Series 7000 Hydraulics 63. EXTERNAL CHECKSNOTE: Linkage adjustment procedures are cov-ered in the 2003 Cub Cadet Technical Hand-book, pages 6

Domestic Series 7000 Hydraulics73.5. If there is no drive at all, confirm whether the problem lies in the hydro or elsewhere.• With the engine running

Domestic Series 7000 Hydraulics 84. BEST PRACTICES: HYDRAULIC SYSTEMSNOTE: TESTS All hydraulic tests should be done with the fluid at normal operating

Domestic Series 7000 Hydraulics95.4. The charge pump should generate between 70 and 150 PSI (4.8 to 10.3 Bars) @ 1,200 RPM. See Figure 5.4.5.5. As the

Domestic Series 7000 Hydraulics 105.9. If the charge pump is working, but drive has been lost in one direction only, one of the charge check valves ma

Domestic Series 7000 Hydraulics116. AUXILIARY PUMPS6.1. The standard auxiliary pump provides pressure for the hydrostatic power steering unit and the

Domestic Series 7000 Hydraulics 126.7. If the tractor has a speed sensor mounted in the transmission cover, it is a hall effect device that employs th

Domestic Series 7000 Hydraulics136.16. Disconnect the output line from the top of the pump using a 3/4” wrench and a 9/16” wrench.6.17. Install the g

Domestic Series 7000 Hydraulics 147. STEERING PUMP AND CYLINDER7.1. Two steering units have been used in domestic Series 7000 production: one produced

Domestic Series 7000 Hydraulics15• Shimmy:Cause 1: Air in steering system.Solution 1: Repair any leaks in the hydraulic system. Be aware that a lea

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Domestic Series 7000 Hydraulics 167.6. Engine-off test: With the engine turned-off so that no pressure is supplied by the auxiliary pump, the pump wi

Domestic Series 7000 Hydraulics177.15. Have an assistant slowly turn the steering wheel until the steering linkage hits the end of its travel. Applyi

Domestic Series 7000 Hydraulics 188. HYDRAULIC LIFT CYLINDER AND CON-TROL VALVE8.1. If the hydraulic lift cylinder does not work or is low on power, b

Domestic Series 7000 Hydraulics198.5. Control Linkage Description:• The feedback rod and link assembly governs the motion of the lift arms. It transm

Domestic Series 7000 Hydraulics 208.16. Install the test kit with the flexible line connected to the pressure gauge end of the kit, and the control va

Domestic Series 7000 Hydraulics218.26. Set the parking brake, place the gear selector in neutral, open the flow valve on the gauge set all the way, an

Domestic Series 7000 Hydraulics 22 9. TANDEM PUMP 9.1. Attachments are covered in a separate section. This section covers the portions of the hydraul

Domestic Series 7000 Hydraulics239.10. Observe the flow rate. It should be in the 6.5 GPM (25 L/m) range. See Figure 9.10.9.11. Set the throttle to m

Domestic Series 7000 Hydraulics 2410. LOADER VALVE10.1. the simplest way to check pressure to the attachment is by connecting the test kit to the Quic

Domestic Series 7000 Hydraulics2510.7. While holding the loader valve lever forward, close the flow valve on the test kit. Because there is a pressur

Domestic Series 7000 HydraulicsOrientation ...

Domestic Series 7000 Hydraulics 2610.13.Loosen the jam nut using a 7/8” wrench and turn the adjuster screw using a 7/16” wrench. See Figure 10

Domestic Series 7000 Hydraulics2711.2. The back cover can be removed from the pump by removing the four socket head cap screws. See Figure 11.2.11.3.

Domestic Series 7000 Hydraulics 2812. COMPONENT BREAKDOWN: STEERING UNITNOTE: The steering unit is to be replaced as a unit if it fails. Dissassembli

Domestic Series 7000 Hydraulics2912.4. The cardan shaft transfers motion from the steering wheel, through the body of the steering unit, to the pump.

Domestic Series 7000 Hydraulics 3012.8. A dowell pin connects the spool and sleeve axi-ally, and transmits steering force to the sleeve from the carda

Domestic Series 7000 MFD31ABOUT THIS SECTION:Early (2002 and 2003) production of the domestic Series 7000 four wheel drive tractors used an MFD (Mecha

Domestic Series 7000 MFD 321.4. The MFD manufactured by Cub Cadet is mounted to two one-piece brackets. See Figure 1.4.1.5. The out so

Domestic Series 7000 MFD331.10. The difference in widths is accounted for by the fact that axle flanges protrude visibly further out of the housing on

Domestic Series 7000 MFD 343. REMOVAL3.1. Loosen the set screw that secures the back end of the 4 W.D. drive shaft to the splined output shaft on the

Domestic Series 7000 MFD353.8. Lift and support the front of the tractor by the dif-ferential housing. Leave the hydraulic jack in place. See Figu

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Domestic Series 7000 MFD 363.15. Remove the axle brackets from the MFD, for transfer to the replacement MFD. See Figure 3.15.4. MF

Domestic Series 7000 MFD374.11. Install the steering cylinder:• Lubricate the shoulder of the steering cylinder stud with grease.• Apply a small amoun

Domestic Series 7000 MFD 386. IN FRAME REPAIRS: DROP AXLE COVER6.1. If there is an obvious problem within the drop axle housing, or for purposes of in

Domestic Series 7000 MFD396.8. After the axle is separated from the bearing and cover, the bearing, and the seal that protects it may be easily remove

Domestic Series 7000 MFD 407. IN-FRAME REPAIRS: DROP-AXLE REMOVAL7.1. The drop axle assembly can also be removed complete.7.2. If working on the left

Domestic Series 7000 MFD417.9. The drop axle housing can then be pushed down off of the kingpin housing with some twisting and light force. See Figure

Domestic Series 7000 MFD 427.15. To remove the bearing it may help to slide the axle shaft out roughly 1/4” (6mm). Once suffi-cient grip is available

Domestic Series 7000 MFD438.6. To disassemble the drop axle housing, fixture it in a soft-jaw vise. 8.7. Remove the axle cover using a 13mm wrench.8.8

Domestic Series 7000 MFD 448.14. Carefully press the 13 tooth pinion bevel gear into the bearing that carries it. Use care to iso-late pressing forc

Domestic Series 7000 MFD458.21. Install the kingpin shaft in the kingpin housing. The end of the shaft with the pilot nose should engage the 14 tooth

Domestic Series 7000 Hydraulics11. STANDARD HYDRAULIC SYSTEMS ON THE DOMESTIC SERIES 7000: ORIENTATIONNOTE: Subsections 1 and 2 of the Domestic Series

Domestic Series 7000 MFD 469. BENCH REPAIR: AXLES AND DIFFEREN-TIAL.9.1. Remove the MFD complete, as described in the “REMOVAL” section of this manual

Domestic Series 7000 MFD479.9. Separating the housings is best done in a verti-cal position. After the sealant between the two housings is broken, se

Domestic Series 7000 MFD 489.15. The shim washers and inner axle bearing can be easily removed from the right side axle hous-ing. See Figure 9.15.9.

Domestic Series 7000 MFD499.21. Remove the spacer that fits between the pinion shaft and the seal. See Figure 9.21. 9.22. Pry out the pinion seal. Th

Domestic Series 7000 MFD 509.27. With the cross pin removed, the 10 tooth miter gears, and the spherical thrust bearings that fit behind them can be r

Domestic Series 7000 MFD519.33. Drive new outer races into place if the pinion bearings have been replaced.9.34. Install the inner pinion bearing on t

Domestic Series 7000 MFD 529.42. The final assembly is easiest to perform with the axle housing in a vertical position. See Figure

Domestic Series 7000 MFD539.46. Position the differential set-up plate tool over the dowel pins and differential bearing. See Figure

Domestic Series 7000 MFD 549.51. To determine the amount of shimming necessary to maintain .003”-.010” (.076-.254 mm) end play, it is necessary to int

Domestic Series 7000 MFD559.57. Apply a small amount of threadlocking com-pound such as Loctite 242 (blue) to the threads of the 8 bolts used to faste

Domestic Series 7000 Hydraulics 21.7. The steering pump, located in the dash pedestal contains it’s own back-up gerotor charge pump that will enable s

Domestic Series 7000 MFD 569.67. Use the front wheel drive shaft to hold the pinion shaft, while using a 1 1/4” wrench to loosen the nut from the pini

Domestic Series 7000 MFD579.73. Install the MFD in the tractor as described in the MFD INSTALLATION section of this manual.10. TORQUE SPECIFICATIONSIt

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Domestic Compact Dash and Steering Pump59ABOUT THIS SECTION: The parking brake linkage, throttle lever and cable, power steering pump, and porti

Domestic Compact Dash and Steering Pump 601.6. Use a pair of 1/2” wrenches to loosen the bolts flanking the instrument panel on the inside of the dash

Domestic Compact Dash and Steering Pump611.14. On Briggs & Stratton / Daihatsu engines, a Z-fit-ting connects the cable to the pump. An 8mm wrenc

Domestic Compact Dash and Steering Pump 621.20. Carefully lift the dash panel and remove it from the tractor. Confirm that the wiring harness and con

Domestic Compact Dash and Steering Pump631.28. Connect the choke and throttle control cables in the slack position. 1.29. On gasoline powered tractor

Domestic Compact Dash and Steering Pump 642.4. The throttle cable can be removed from the throttle assembly by squeezing the barbs on the cable end.2.

Domestic Compact Dash and Steering Pump653. STEERING SHAFT AND PUMP: SAUER3.1. Identification: Series 7000 tractors built before the 2004 model year

Domestic Series 7000 Hydraulics31.14. The steering unit distributes pressure to the steering cylinder according to the position of the steering wheel.

Domestic Compact Dash and Steering Pump 663.9. Place a drain pan under the steering pump.3.10. Working from back to front, disconnect the hydraulic li

Domestic Compact Dash and Steering Pump674. STEERING SHAFT AND PUMP: ROSS4.1. Series 7000 tractors built during and after the 2004 model year, and all

Domestic Compact Dash and Steering Pump 684.7. After the lines are disconnected, and the lines and fittings are capped, remove the nuts that secure th

Domestic Series 7000 Damped Driveshaft69ABOUT THIS SECTION:Domestic Cub Cadet Series 7000 tractors equipped with the Caterpillar diesel engine may exh

Domestic Series 7000 Damped Driveshaft 702.3. Slide the back end of the driveshaft off of the splined input shaft on the hydrostatic drive, and remove

Domestic Series 7000 Damped Driveshaft712.10. Slide the replacement driveshaft into position. the flange should nest into the recess in the fly-wheel

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Domestic Compact Electrical Systems72About this section: This part of the manual provides verbal descriptions of the function of each electrical compo

Domestic Compact Electrical Systems 731.11. The gasoline engines use flywheel mounted rotors and engine mounted stators to generate A.C. current. The

Domestic Compact Electrical Systems742.2. Behind the access panel is a fuse center. See Figure 2.2.• The two fuses (3A) in the right side positions

Domestic Series 7000 Hydraulics 41.19. If the fluid is required by the lift cylinder, it will go to the bottom port of the lift valve instead of the r

Domestic Compact Electrical Systems 752.6. Kohler powered tractors use a similar engine kill relay arrangement. See Figure 2.6.• Engine kill relay has

Domestic Compact Electrical Systems762.9. The hazard flasher draws constant hot through the red wire with white trace. See Figure 2.9. • When the co

Domestic Compact Electrical Systems 772.11. The key switch has four spade terminals. See Figure 2.11.• The red wires with white trace (terminal

Domestic Compact Electrical Systems782.15. The pin identities are as follows: See Figure 2.15.2.16. The reverse over-ride switch

Domestic Compact Electrical Systems 792.19. The fuel tank sender unit also lives under the fender, on the left hand side. It is basically a potentiom

Domestic Compact Electrical Systems802.22. The reverse switch on the series 6000 and 7000 tractors operates in the same manner to control the PTO clut

Domestic Compact Electrical Systems 812.26. The circuits completed by the closing of the three sets of contacts in the Series 5000 domes-tic compact a

Domestic Compact Electrical Systems823.2. The Electric PTO clutch on Series 5000 compact tractors is external, but requires some transaxle disassembly

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Domestic Series 7000 Hydraulics52.4. The lower part of the pump contains a fixed dis-placement axial piston hydraulic motor. The motor is driven by t