Cub Cadet 522 WE Owner's Manual

Browse online or download Owner's Manual for Snow throwers Cub Cadet 522 WE. Cub Cadet 522 WE Owner`s manual User Manual

  • Download
  • Add to my manuals
  • Print

Summary of Contents

Page 2 - Aegis Series

10Command Series

Page 3 - Bulletins, Etc

ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044 LITHO IN U.S.A.

Page 4 - Technician’s Service Test

11AegisSealed Relay KitNew ThermostatInstallation InstructionsTT-5232Sealed Relay Kit 66 755 19-SThis kit replaces an unsealed relay with a sealed rel

Page 5 - Section 1 - Command Series

AegisCub Cadet Harness Protection and Vapor Lock&XE&DGHWKDVGHYHORSHG6HUYLFH.LWWRUHGXFHWKHFKDQFHRIZLUHKDUQHVVGDPDJHDQ

Page 6

13Courage SeriesSection 3 - Courage SeriesMachined CamCourage TwinAssembled Camshaft The new automotive style, “assembled camshaft” consists of a mach

Page 7

14Courage SeriesEmissions StatementWe are updating the Owner’s Manual regarding emissions compliance. We are adding a statement that will recommend th

Page 8

15Courage SeriesNew Cam DesignThe new design cam reduces the number of parts in the engine as the gear, lobe, and shaft will be assembled as one part.

Page 9 - Command Single

16Courage SeriesLess reciprocating mass means less force to balance within the system. That means lower bearing loads and longer engine life. To accom

Page 10 - Command Series

17Courage SeriesCrankshaft Detail“2” Indicates New Balance System“3” IndicatesCARB Tier IIIDecal ReminderWhen placing the decal for the short EORFNP

Page 11 - Section 2 - Aegis Series

18Courage SeriesCourage XTXT Fuel Tank DebrisWe have found some evidence of debris showing up in the IXHOWDQNVRQWKH;7HQJLQH$WKRURXJKLQYHVWL

Page 12

19Kohler DieselSection 4 - Kohler DieselModel Number ReviewThe chart below is included to help you become familiar with and more easily identify the d

Page 13 - Section 3 - Courage Series

2Table of ContentsCommand SeriesGeneral 6$(2LO$ERYHÛ)Û& ...

Page 14 - Courage Single

20Kohler Diesel15LD 400/KD400Hydraulic Lifter Rocker Arm Torque Procedure7KHUHKDYHEHHQUHSRUWVLQWKH¿HOGRIVRPHFRQIXVLRQRQthe hydraulic lifter

Page 15

21Kohler Diesel15LD 315-440/KD315-440Injection Pump Check Valve:HKDYHKDGVRPHUHSRUWVIURPWKH¿HOGRISUREOHPVZLWKthese engines not shutting down

Page 16 - by 1 mm

22Kohler DieselAll Liquid-Cooled Series)XHO)LOWHU+HDG0RGL¿FDWLRQBeginning at engine Serial Number 5002295WKHIXHO¿OWHUKHDGRQWKHDERYHPHQWLR

Page 17 - SV540-3216

23Kohler DieselLDW 702-1404/KDW702-1404)XHO/LIW3XPS&DPVKDIW/REH0RGL¿FDWLRQStarting with the following engine serial numbers:  /':.

Page 18 - Courage XT

24Kohler DieselOil Pan RemovalPlease note that when removing the oil pan on these engines, care must be taken not to pull the lateral oil seals, locat

Page 19 - Section 4 - Kohler Diesel

25Kohler DieselControl Panel Indicator Lights7KHFRQWUROSDQHORQWKH/':.':VHULHVRIHQJLQHVKDVDVHOIFRQWDLQHGHQJLQHVDIHW\shutdown

Page 20 - All Air-Cooled Series

26Kohler DieselKey/Key Switch ChangeStarting at engine Serial Number 5252706, the engine key/key switch has been changed to a new style that incorpora

Page 21 - 15LD 315-440/KD315-440

27New ProductSection 5 - New ProductKohler Introduces New Command Pro Horizontal Engine LineKohler Engines is pleased to introduce a new line of produ

Page 22 - All Liquid-Cooled Series

28New Product:DUP:HDWKHUYV$QWL,FLQJ&RQ¿JXUDWLRQ+HDY\'XW\$LU¿OWHUA heavy duty patented air cleaner is standard. It has an indexable c

Page 23 - LDW 702-1404/KDW702-1404

29New ProductOther FeaturesAlong with all of the other standard features, the Command Pro includes electronic ignition, Oil SentryTMORZRLOSURWHFWLR

Page 24

3Command SeriesLDW 702-1404/KDW702-1404 (cont.) Control Panel Indicator Lights...

Page 25

30New ProductKohler Enters Consumer Horizontal MarketThe leader in commercial engine products is now manufacturing a line of horizontal consumer engin

Page 26

31New ProductWater Trap CarburetorThe water trap carburetor controls the moisture that can sometimes create a problem for getting these engines starte

Page 27 - Section 5 - New Product

32New ProductNew Commercial EFIIntroducing the all new self-contained EFI system from Kohler Engines. This “Closed Loop” “Sequential Fuel Injection” s

Page 28

33New ProductCourage XT-6September 2007 marked a great milestone for Kohler (QJLQHVZLWKWKHODXQFKRIRXU¿UVWHYHUHQJLQHIRUWKHconsumer walk behi

Page 29

34New Product

Page 30

35MiscellaneousSection 6 - MiscellaneousReplace Mating GearsIt is recommended in situations where a broken crankshaft gear is replaced as a repair tha

Page 31

36Miscellaneous1800 3600140808 320 640100 4,000 8,000200 8,000 16,000500 20,000 40,0002,000 80,000 160,0003,000 120,000 240,000Makes You Think...This

Page 32 - New Commercial EFI

37MiscellaneousWho Left the Oil Lights On7KH2LO3UHVVXUH6ZLWFK3DUW1R6ZDV¿UVWintroduced into production in January of 2008. We hav

Page 33 - Courage XT-6

38MiscellaneousBearing FailuresBearing failures can be easy to identify but extremely GLI¿FXOWWRWURXEOHVKRRW2QHFDXVHRIORZHUEHDULQJIDLOXUHcan

Page 34

39MiscellaneousAnti-Icing ComponentsFor applications that are used in warm as well as cold weather environments, we have some kits available to keep y

Page 35 - Section 6 - Miscellaneous

4Command SeriesTechnician’s Service TestGasoline ...

Page 36 - OEM Parts

40MiscellaneousReplacement Engine ReminderThis is a reminder when replacing an engine you must check to see if the original engine is emission complia

Page 37

41MiscellaneousStep 1 Step 1Step 2 Step 2Step 2 Step 2Step 4 Step 4Step 4 Step 4Step 5 Step 5Step 6 Step 6(list none if corrective actions were not ne

Page 38

42MiscellaneousPage 1Solenoid Shift Starting Circuit Test ProcedureREV. 07/23/2008Before Starting:Battery voltage should be tested and must be at 12.4

Page 39 - Anti-Icing Components

43MiscellaneousPage 1Inertia Drive Starting Circuit Test ProcedureREV. 07/21/2008Before Starting:Battery voltage should be tested and must be at 12.4

Page 40

44MiscellaneousKohler PLUS NewsCarburetor Repair Kits in Kohler PLUSKohler PLUS has been improved to list the individual carburetor repair kits at the

Page 41

45MiscellaneousDescriptions Now SearchableSearchable Literature Descriptions Some recent changes to Kohler PLUS formatting include the ability to now

Page 42 - Starter Testing Procedures

46MiscellaneousOther Enhancements Now AvailableRPM Idle and High Speed Settings -ORFDWHGLQWKHVSHFL¿FDWLRQKHDGHUFast Moving Parts - found immedia

Page 43

47MiscellaneousFactory Schools 2008-2009Expanding the limits of power.

Page 44 - Kohler PLUS News

48MiscellaneousTelephone No.( ) - Business Telephone Number ( )Expert DealerSpecialized Dealer&HUWL¿HG7HFKQLFLDQA

Page 45

49Warranty NewsSection 7 - Warranty NewsWarranty System NOW AVAILABLEThe Kohler Engine Division is pleased to announce the start of a new era. Our new

Page 46

5Command SeriesSection 1 - Command SeriesGeneralSAE-30 Oil Above 50°F (10°C)It has been standard practice and was recommendedforever to use 10W-30 oil

Page 47 - 2008-2009

50Warranty NewsAfter entering the system you will see the Warranty Home Page.Trusted Site DirectionIf you encounter a problem while entering a warrant

Page 48

51Warranty NewsEnter Warranty as a Trusted SiteSecurity Settings5. Type the warranty site web address and press theType the warranty site web address

Page 49 - Section 7 - Warranty News

52Warranty NewsHelpful System Tips• To use the system, all users must obtain a User Account to gain access. Contact your local CD or call the User Acc

Page 50

53Warranty NewsEWR Review (Engine Warranty Return),I\RXKDYHHYHUGHDOWZLWKDGLI¿FXOWZDUUDQW\VLWXDWLRQ\RXmay occasionally have asked yourself

Page 51

54Warranty NewsEWR When?EWR is issued after a Dealer or Kohler Representative have examined engine or component and:• are unable to determine the root

Page 52

55Bulletins, Etc.Section 8 - Bulletins, Etc.Beginning this year, we will include every Bulletin, Technical Flash, and TechTip released throughout the

Page 53

56Bulletins, Etc.251Walker CH26 7/07DATE REVISEDDATE ISSUEDMODELNO.PartsBulletinNew EFI Long Block for Walker CH26A new CH26 EFI long block, pa

Page 54

57Bulletins, Etc.253Some CH/CV/SV Twins and Singles10/08Correct Fuel Filter Selectionȱȱȱȱȱȱȱ¢ȱȱȱ

Page 55 - Section 8 - Bulletins, Etc

58Bulletins, Etc.254SV470-SV62010/08Short Blocks for Courage Single Cylinder EnginesFor model year 2009, the Courage single-cylinder engines will inco

Page 56 - Bulletin

59Bulletins, Etc.Figure 1. Example of Cracked Flywheel Ring Gear. 3/08SV470-SV620SV710-SV840Loose/Cracked Flywheel Ring Gearsȱȱ¢ȱ

Page 57

6Command SeriesDSAI Wiring Harness UpgradeTo combat occasional voltage spikes, we have upgradedthe wiring harness for both the vertical and horizontal

Page 58

60Bulletins, Etc.ServiceManagerInitial HereSalesManagerPartsManagerChiefMechanicMechanicNo. 1MechanicNo. 2MechanicNo. 3MechanicNo. 4ReturnThis ToRouti

Page 59

61Bulletins, Etc.6/94CH/CV940-980Flywheel and Mounting Stud Replacementȱȱęȱǰȱȱȱ¢ȱȱȱȱ¢ȱȦşŚŖȬşŞŖȱ

Page 60

62Bulletins, Etc.26. Remove the screws, reinforcing washers, grass ǰȱȱěǯȱȱȱŚǯFigure 4. Removing Grass Screen Fasteners.7. 

Page 61

63Bulletins, Etc.3Figure 9. Clean and Dry Crankshaft Taper.Figure 8. Clean and Dry Flywheel Hub.2. ȱȱĚ¢ȱȱȱĞǰȱȱ

Page 62

64Bulletins, Etc.4Figure 13. Lead Routing Details.14. ȱȱȱȱȱȱĚ¢ǰȱȱȱȱǯȱ¢ȱȱȱ

Page 63

65Bulletins, Etc.CH/CV7302891/08DATE REVISEDDATE ISSUEDMODELNO.ServiceBulletin WARNING: Accidental Starts!Disabling engine. Accidental starting can ca

Page 64

66Bulletins, Etc.2Figure 6. Correct Offset Key Orientation.Figure 5. Correct Offset Key Installation.Figure 4. Offset Key.Offset KeyCrankshaftFlywheel

Page 65

67Bulletins, Etc.6/94Various2905/08DATE REVISEDDATE ISSUEDMODELNO.ServiceBulletinOil Pressure Switch 25 099 27-Sȱęȱȱȱȱ

Page 66

68Bulletins, Etc.10/08CH740 and CV7402919/08DATE REVISEDDATE ISSUEDMODELNO.ServiceBulletinDSAI Interface Wire Harnesses with Diodesȱęȱ

Page 67 - DATE REVISEDDATE ISSUED

69Bulletins, Etc.1ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044Ground Relocation on Dixon ZTR MowersFigure 1. Original Layout (Kodiak 908 Show

Page 68

7Command SeriesIncorrect Solenoid Jet (24 757 22-S)7KHVROHQRLGNLW3DUW1R6KDVEHHQLGHQWL¿HGas having been built with the No. 120 jet

Page 69

70Bulletins, Etc.1Litho In U.S.A. 12/07 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044Engines Stalling With Fuel in Tankȱȱęȱ

Page 70

71Bulletins, Etc.1Litho In U.S.A. 03/08 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044KEK-032008 WARNING: Accidental Starts!Disabling engine. A

Page 71

72Bulletins, Etc.1Litho In U.S.A. 05/08 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044ARIENS-052008 WARNING: Accidental Starts!Disabling engine

Page 72

73Bulletins, Etc.Te chTipLitho In U.S.A. 9/08 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044Electronic GovernorOverview, Diagnosing, and Troub

Page 73 - Te chTip

74Bulletins, Etc.2Figure 3. Governor Control Unit Locations.Governor Control UnitGovernor Control UnitActuatorClevis ShaftRubber BootFigure 5. Explode

Page 74 - Mechanical Checks

75Bulletins, Etc.3Harness/GCU Trouble Shooting and Diagnostic Procedures1. ȱȱ¢ȱȱȱěȱǯ2. Remove the GCU and unplug the wiring h

Page 75 - Ground and Power Tests

76Bulletins, Etc.4OHMs TestsRemove the GCU and unplug the wiring harness. See Figure 6 and 7.The following two tests are for measuring the resistance

Page 76 - Speed Control Input

77Bulletins, Etc.5Figure 16. GCU Blink Code Chart with the engine Running.Governor Control Unit (24 584 59-S) Blink Codes for Software Version: KGETO3

Page 77

78Bulletins, Etc.6Kohler Electronic Governor Troubleshooting ChartTurn off key switchDo Not Touch the Digital Linear Actuator (DLA) NOTE: The DLA is n

Page 78

79Bulletins, Etc.7Test 1: Identify the following wire ends in the plug. Using a digital multi-meter set to the lowest scale (0-200 ohms) place the pro

Page 79

8Command SeriesOil Pump Gear Interference (24 393 51-S)When the CH/CV750 and LH755/775 were developed in2005, the stroke of the crankshaft was increas

Page 80

80Bulletins, Etc.8B+10812131412671B1A2A2BApplication Supplied Speed Control InputFigure 17. Basic Electrical Diagram of System. Operation Input Voltag

Page 81

81Bulletins, Etc.Te chTipLitho In U.S.A. 2/08 Rev. 9/08 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044Electronic GovernorOverview, Diagnosing

Page 82

82Bulletins, Etc.2Figure 3. Governor Control Unit Locations.Governor Control UnitGovernor Control UnitActuatorClevis ShaftRubber BootFigure 5. Explode

Page 83

83Bulletins, Etc.3Harness/GCU Trouble Shooting and Diagnostic Procedures1. ȱȱ¢ȱȱȱěȱǯ2. Remove the GCU and unplug the wiring h

Page 84 - OHMsTests

84Bulletins, Etc.4OHMsTestsRemove the GCU and unplug the wiring harness. See Figure 6 and 7.The following two tests are for measuring the resistance o

Page 85

85Bulletins, Etc.5Kohler Engines - GCU (24 584 40-S or 24 584 56-S) Blink CodesLED DiagnosticsFailure Condition Possible Causes Response Response Time

Page 86

86Bulletins, Etc.6Kohler Electronic Governor Troubleshooting ChartTurn off key switchDo Not Touch the Digital Linear Actuator (DLA) NOTE: The DLA is n

Page 87

87Bulletins, Etc.7Test 1: Identify the following wire ends in the plug. Using a digital multi-meter set to the lowest scale (0-200 ohms) place the pro

Page 88

88Bulletins, Etc.8B+10812131412671B1A2A2BApplication Supplied Speed Control InputFigure 17. Basic Electrical Diagram of System. Operation Input Voltag

Page 89

89Bulletins, Etc.Litho In U.S.A. 7/07 ENGINE DIVISION, KOHLER CO., KOHLER, WISCONSIN 53044Kohler Engines Truck-Mounted Applications Grounding Instru

Page 90

9Command SeriesOld vs. New PumpEFINew EFI Fuel Pumps (24 393 52-S)Starting in March 2008, all EFI engines have been built withfuel pumps from a new su

Page 91 - Section 9

90Bulletins, Etc.

Page 92 - Gasoline Test Questions

91Technician’s Service TestSection 9Technician’s Service TestThis section contains two tests. The Gasoline test is 40 multiple-choice questions; the D

Page 93

92Technician’s Service TestGasoline Test Questions1. When should an EWR be started?a. When the Dealer is too busy to process a warranty claim.b. When

Page 94

93Technician’s Service Test11. What is covered in the Electronic Governor TechTips?a. Blink code informationb. Mechanical checksc. Troubleshooting pro

Page 95

94Technician’s Service Test 7KH¿UVWVWHSLQDQ\VWDUWHUWHVWLQJSURFHGXUHLVWRFKHFNEDWWHU\YROWDJH:KDWLVWKHYROWDJHRIDIXOO\FKDUJHGED

Page 96 - Diesel Test Questions

95Technician’s Service Test :KDWIXHO¿OWHUSDUWQXPEHUQXPEHUVFDQEHXVHGRQHQJLQHVZLWKIXHOSXPSV"a. 25 050 22-S and 25 050 21-Sb. 25

Page 97

96Technician’s Service TestDiesel Test Questions  7KHQHZVW\OHNH\IRUWKH/':DQGRU.':VHULHVHQJLQHVNH\VZLWFKLVFXWRQKRZPDQ\

Page 98

97Technician’s Service Test*DVROLQH7HVW$QVZHU6KHHW1. a b c d2. a b c d3. a b c d4. a b c d5. a b c d'LHVHO7HVW$QVZHU6KHHW1. a b c d2. a b c

Page 99

98Technician’s Service Test

Comments to this Manuals

No comments