SERIES 8000CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [www.cubcadet.com]Operator’s Manual PRINTED IN U.S.A. FORM NO. 769-00707(03/03)C
10SAFETY LABELS1. DD-T2325-505122. DD-T2325-507433. DD-T2325-507244. DD-T2241-507021234567
11SAFETY LABELS (Cont.)5. DD-T4625-523616. DD-T4625-523517. DD-T4625-53191
12SECTION 1: CONTROLS AND FEATURESSWITCHES AND DASH MOUNTED CONTROLSFigure 1 A. Ignition SwitchNOTE: To prevent accidental starting and/or batterydi
13B. Light SwitchTurn the light switch one click clockwise to illuminatethe low beam headlights and the taillights.Turn the light switch one more cli
14To set the parking brake proceed as follows:• Lock the right and left brake pedals togetherusing the brake lock. Refer to Brake Lock inFloorboard a
15Figure 9 2. Hour meter (In Tachometer) - This meter showsthe number of hours the tractor has been oper-ated at rated engine RPM. The right-most di
16FLOOR BOARD AND FENDER MOUNTED CONTROLSFigure 11 A. Clutch PedalWhen the clutch pedal is fully depressed, the tractor’sdrive clutch is disengaged.
17C. Foot ThrottleThe foot throttle is interlocked with the hand throttle.Depressing the foot throttle increases the enginespeed. Full engine speed c
18Differential Lock PedalLocated at the rear of the right floor board, the differ-ential lock is used to gain additional traction whenoperating the t
19Seat Adjustment LeverThe seat adjustment lever is located beneath the leftside of the seat. This lever is used to adjust the seatforward or backwar
2TABLE OF CONTENTSTO THE OWNER ...
20SECTION 2: OPERATIONROLLOVER PROTECTIVE STRUCTURE (ROPS)This tractor is equipped with a foldable RolloverProtection Structure (ROPS) and seat belts
21• Tighten the fuel cap securely, and immediatelywipe up any spilled fuel.• To minimize condensation, keep the fuel tank asfull as possible without
22• Set the throttle lever in approximately the middleposition (40hp). See Figure 25.Figure 25 • Turn the ignition switch to the "ON/Preheat&qu
23• Fully depress the clutch pedal and proceed asfollows:- Shift the Forward/Reverse Shift Lever to desired direction. See Figure 27.Figure 27 - Shi
24• If leaving the tractor, turn the ignition key to theOFF position and remove the key.• If parking on an incline, chock the wheels toprevent accide
25CHECK WHILE OPERATINGWhile operating the tractor, regularly check thegauges and warning lights on the instrument panel toensure the tractor is func
26USING THE DIFFERENTIAL LOCKDepressing the differential lock pedal engages amechanism in the transmission that locks thedifferential. This prevents
27Figure 32 • After determining a desired working positionusing one, or both, controls, the stop bolts can beused to ensure the levers are returned
28USING THE THREE POINT HITCHWARNING: Always disengage the PTO,stop the engine, and set the parkingbrake before dismounting the tractor toconnect, di
29USING REMOTE HYDRAULICSThe tractor is equipped with a remote hydraulicsystem for powering hydraulically driven implementsthat are approved for usag
3RECORDING MODEL AND SERIAL NUMBER INFORMATIONProduct identification plates are provided for major components of your tractor. The numbers on thesepl
30SECTION 3: ADJUSTMENTSADJUSTING THE SEATFor the comfort of the operator, a single leveradjustable seat is provided to set the fore to aftposition o
31• Tighten the adjusting bolt as necessary toremove the play from the front axle, thenretighten the jam nut. • Lower the front of the tractor to the
32ADJUSTING THE MICRO SWITCH HEIGHTThe PTO micro switch, located inside the right fenderadjacent the position control lever, is initially set sothat
33• Raise and support the rear of the tractor.• Adjust the tread widths as shown by changingthe mounting relationship of the wheel disc to therim mou
34SECTION 4: MAINTENANCEThe service life and reliability of any machinedepends upon the care it is given. Proper lubricationand maintenance is a vita
35LUBRICATION AND MAINTENANCE CHART† First 50 hoursNo.Operation tobe PerformedService IntervalsBeforeeach use 50 Hours 100 Hours150 Hours200 Hours250
36WARNING: Use care when servicing anycomponent in the engine area. If theengine has recently been operated,components will be hot and could causebur
37• Use No. 2 diesel fuel. Use No. 1 diesel fuel if thetemperature is below 15° F (-10°C).• The fuel tank capacity is approximately 10.6 gal.Do not o
38• Stop the engine before checking the fuel linehoses and clamps.• Check that the fuel line hose clamps are snuglysecuring the hoses to their respec
39Changing Engine Oil and FilterThe engine oil and oil filter (located on the right/frontof the engine) should be changed after the first 50hours of
4IMPORTANT SAFE OPERATION PRACTICESWARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IFNOT FOLLOWED, COULD ENDANGER THE PERSONAL S
40TRANSMISSION OIL AND OIL FILTERChecking the Transmission Oil LevelCheck the hydro transmission/hydraulic system oillevel before each use. Check the
41• Move the drain pan beneath the filter, thenremove the filter by turning it counterclockwiseusing a filter wrench to loosen. See Figure 62.Figure
42SERVICING THE AIR CLEANERCheck the air cleaner dust cup and element beforeeach use. Clean the dust out of the cup and blow offthe element weekly. R
43SERVICING THE COOLING SYSTEMBefore each use, the engine coolant level in theoverflow reservoir should be checked to ensure it iswithin the operatin
44Changing the CoolantThe anti freeze and water coolant solution should bechanged every year. The cooling system capacity isapproximately 2.4 gallons
45• Steering cylinders (inner and outer - both sides).See Figure 71.• Top of front axle final drive (each side). SeeFigure 71.Figure 71 • Brake peda
46SERVICING THE BATTERYGeneral Battery InformationWARNING: • Battery posts, terminals and related accessoriescontain lead and lead compounds. Wash ha
47• Maintain the battery electrolyte level in each cell.Keep each cell filled to the bottom of the ring ineach vent hole. Fill with distilled water i
48Figure 79 • If a fuse continually fails, have the electricalharnesses check by your Cub Cadet dealer or aqualified electrician. See Figure 79.Main
49TRACTOR STORAGEIf the tractor will not be operated for two or threemonths or longer, perform the following measuresbefore storing.• Repair or repla
5• Never operate the machine while under theinfluence of alcohol or drugs, or while fatigued.• When working in cooperation with others, letthem know
50SECTION 5: TROUBLESHOOTINGENGINE TROUBLESHOOTINGWhen Engine is Difficult To StartCause CountermeasuresFuel is thick and doesn’t flow - Check the fu
51When Output Is InsufficientWhen Color of Exhaust Is Especially BadSee your Cub Cadet dealer.Cause CountermeasuresCarbon build-up around orifice of
52When Engine Suddenly Stops IMPORTANT: When the engine has suddenly stopped, allow the engine to decompress; then try to turn theengine over by ligh
53BATTERY TROUBLESHOOTINGCondition of Battery Cause Countermeasures CauseStarter does not function - Key is not "ON".- Battery is over-used
54SECTION 6: SPECIFICATIONSModel 8404Maximum PTO Power 33.4 PSEngine GROSS Power 40.4 HPEngine Model 4A200Type Indirect injection, water cooled, 4-c
55SPECIFICATIONSModel 8404PTO No. or Remote control valve ports2 (4 optional)PTO HP 33.4PTO shaft SAE 1-3/8 in., 6 splinesRevolutions Mid PTO 2000
Proper maintenance of your Cub Cadet equipment is the owner’s responsibility. Follow the instructions in your operator’smanual for correct lubricants
6• Never try to get on or off a moving tractor.• Never park the tractor on a steep incline.• Do not run the engine in an enclosed buildingwithout ade
7• Always slow the tractor down before turning.Turning at high speed may tip the tractor over.• To avoid upsets, drive the tractor with care andat a
84. OPERATING THE PTO• Disengage the PTO, stop the engine, and waituntil all moving components have completelystopped before dismounting the tractor
9• Engine components become hot duringoperation and can cause a burn. Allow to cooldown before touching.• Before "jump starting" a dead bat
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